Manufacturers and die & mold shops can annihilate chatter problems in countless milling operations with Iscar's brand new Chatterfree carbide endmill. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This facilitates faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report longer edge life due to reduced chatter. The chatter-free attribute is offered in both solid carbide endmills and tips in Iscar's MULTI-MASTER replaceable-tip family. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for MULTI-MASTER tips. These unique endmills are ideal for low power machines with ISO40 or BT40 adaptations. The solid carbide construction can deal with full slot machining up to 2xD. Depth capability on the replaceable-tip version is more bounded since the active length is shorter. In full slotting operations on alloy steel, the solid carbide construction simply handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.
FINISHRED - Revolutionary Solid Carbide Endmills
Iscar is releasing the EFR.. B44 and the MM EFS.. Finishred a revolutionary solid carbide endmill family. The Finishred carbide endmill is a combination of both roughing and finishing endmills in a single tool. Roughing endmills remove material from work pieces more quickly and proficiently than conventional endmills. However, roughing endmills leave grooves on the machined surface. In consequence, after using a roughing endmill, a finishing endmill needs to be used in order to obtain a even surface finish. This means time-consuming tool change, setup time and inevitably of maintaining two endmill types in the stock.
Features of the Finishred Endmills:
The EFR.. B44 and the MM EFS.. endmills feature four flutes with 45 degree helix, 2 serrated flutes and two continuous flutes.
The cutting edges of the finishing flutes are radially further from the tool axis than the cutting edges of the serrated flutes. The finishing flutes eliminate the grooves caused by the roughing flutes, leaving a fine surface finish.
The tool is fully competent and enables running at rough machining parameters, ending in finish surface quality.
The unique tool design reduces vibration at high load applications.
The tool generates short and long chips concurrently. This chip mixture is evacuated more easily than each individual chip type, an fantastic solution in slotting and cavity milling applications.
The Finishred is also offered with the Multi-Master indexable milling head option which incorporates the Finishred incorporates with the benefit of little setup time, no regrinding costs and the extended range of shank and extension options are available for the Multi-Master milling heads.
A single tool substitutes the roughing and finishing endmills; therefore downsizing stock.
Tool change and setup time can be eliminated.
An extra tool position is gained on the machine
New Chip Splitting Solid Carbide Endmills for Elevated Metal Removal Rates
ISCAR is announcing the ECP-3/4L family of chip splitting endmills. The completely new endmills are attainable with three and four 38 degree flutes in grade IC900. They feature 2xD and long shanks with scaled down neck diameter, which allow machining along high shoulders, at high feeds. These endmills, due to their chip splitting feature and force distribution can be used very comfortably on reduced power machines (CAT40/BT40/ISO40). The serrated cutting edge incorporates flat peaks which leave a better surface finish, in contrast to the current rougher carbide endmill. The ECP endmills are suggested for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be used on alloyed steel as well. All of the preliminary tests conducted at various customers' locations showed exceptional results.
Cutting Edge Tools And Carbide Insert Shapes From Iscar To Better Enhance The Machining Method
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
Various Progressions Have Enhanced Iscar's Families Of Indexable Endmills For Increased Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
Iscar Offers A New Family Of Slitting Cutters Using Tang-Grip Technology And The Sturdiness Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
Iscar Recently Releases A Variety Of New Lines To Extend Their Family Of Milling Cutters
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.
Revolutionary End Mills By Iscar Can Multiply Productivity While Reducing Costs
Manufacturers and die & mold shops can banish chatter problems in numerous milling operations with Iscar's new Chatterfree end mills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the primary source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.
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