Iscar's Heliturn platform features a unique, double-sided insert with 4 cutting edges for Fast Metal Removal (FMR) turning. The brand new Heliturn is a tangentially clamped insert utilizing a exclusive helical shaped cutting edge, useful for considerable depths of cut and greater than normal feed rate. The LNMX...-HT Heliturn insert is screw-clamped into the SLANR tool holder and supported by the TLN ..-HT carbide seat. This seat has ground surfaces on the top and bottom, to ensure perfect contact of the insert with the tool holders. The upper rake face of this insert is mounted level with the top of the tool holder to facilitate chips to flow across the insert, without being afflicted by clamps or the tool holder body. The 4 curved helical cutting edges insure positive radial rake angles and soft penetration into the metal being cut. The lessened forces and smaller loads provide better tool life, higher stability and the ability to use very large depths of cut and elevated feeds. The chipformer, deforms and breaks the chip into rib type curved sections which can efficiently be removed from the cutting area. This insert has a frontal clearance angle of 3.7 with a 6 side clearance angle to grant machining to a 90 shoulder. Depths of cut up to .315" and facing depths to .126" at up to .047" IPR are achievable with Heliturn.
When compared to CNMG/M 16... or WNMG/M 13... insert sizes with the same corner radius, much improved tool life can be envisioned when using the LNMX 1506..-HT insert. Iscar has recently released a lesser size to the Heliturn family - the LNMX 1104..R/L-HT insert and tool holder for the common application range of up to .197" depth of cut. The unique insert features all of the advantages of the larger insert. This increases the economical advantage in the medium machining application range. When compared to CNMG/M 43. 12... or WNMG/M 43. 08... insert sizes with the same corner radius, a substantially better tool life can be expected. The inserts are obtainable in .031, .047 and .063" tool nose radii. Heliturn inserts are obtainable in the most excellent carbide grades: IC9025, IC3028 , IC428, IC907, and IC908.
The external tool holders are attainable in 1, 1.25 and 1.5" shank sizes. Boring bars are available in 1, 1.25 1.5 and 2" bar sizes. Also available are exchangeable heads. These tool holders have Iscar's unique Hard Touch coating, which extends holder life and resists corrosion. As a result of the location of this insert, machining next to the tailstock is permissible.
The high positive rake angle of these cutters allows 10-15% less power consumption/utilization/expenditure than standard tool holders at the same parameters.
By utilizing Iscar's Heliturn tools, huge cost savings and profitability in lathe operations is guaranteed.
A New 80 Degree Rhombic Insert with high helical cutting edge for high metal removal rates Iscar is presenting the CNMX 1207..-HTW insert family. The brand new insert has a very positive radial, helical cutting edge and a positive rake angle; a unification which largely decreases the cutting forces. The insert's corner has a wiper arrangement which produces high surface finish even at high feed conditions, which in many occasions can eliminate a finishing cut. The corner angle is 88 degrees which provides increased strength. The CNMX inserts were produced for heavy machining applications. Their distinctive design ensures constant, fast metal removal when using 80 degree rhombic inserts. They can be mounted on any typical tool holder that carries conventional CNMG inserts, but the seat has to be substituted with a special seat: TCH 4. Iscar's R-clamp tool holders are highly recommended for heavy machining applications.
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