Iscar is announcing a brand new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages in comparison to the current flat, square shapes. The new design has additional cutting edges, positive rake face, lowered cutting forces resulting in increased performance. The carbide inserts are screw-clamped on the border of varied milling cutter types, providing unmatched conditions also for heavy-duty applications with excellent surface quality, saving additional finishing operations. End mills are presented for 90 degree shoulder milling and for facing with 45 degree lead angles.
Each carbide insert includes 8 cutting edges, 4 for right-hand and four for left-hand cutting, enhancing the economy of use. The two, toward-center-slanted cutting edges furnish on one side strong and accurate clamping of insert in the tool body, and on the other side, the positive axial rake angle. The use of this positive axial rake composition reduces the cutting forces owed to softer cut and easier penetration into the metal, as well as changing force direction which is required for use on modern machining centers with pallet systems less stable than on the classical transfer lines.
In normal applications like in the automotive industry, the depth-of-cut is less than thirty thousandths of an inch providing the use of all 8 cutting edges of the Tangmill carbide inserts. Furthermore, in the auto industry it is conventional to use a pair of cutters, one for right- and one for left-handed operations, which means that all 8 cutting edges of the Tangmill inserts can be applied.
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Newly born advancements coming from the headquarters of Iscar, delivering the new Upgrade campaign, which guarantees that they are looking toward the future. The new Upgrade movement, proposed to be made public at the end of year 2008, will offer revolutionary tools for milling, turning, hole making and multifunction operations, complementing the FMR (Fast Metal Removal) tool families with one aim in mind - to increase productivity on the shop floor and to expand profits.
Iscar's focal point for this year, with no doubt, are the new coatings, new substrate compositions, new cutting edge geometries, new sizes, new tangential clamping mechanisms and new coolant nozzle features. Iscar's future trends unite new carbide insert grades for effectual and time-saving machining, more cutting edges to each insert and exceptional tangential clamping mechanisms which can significantly lessen the cutting forces. The introduction of the AL-TEC, PVD coating largely for nodular cast iron, a-TECH, CVD coating principally for grey cast iron and the DO-TECH, dual CVD PVD coating for refined strength will refashion the way manufacturers machines cast iron. Furthermore, Iscar manufacturing mini inserts is an alternate trend within the Upgrade campaign, referring to reducing the sizes of the Tangmill carbide inserts into Minitang, in order to assist fine pitch configuration which will quicken feed rates. In addition, the nominal size of the carbide inserts and their tangential position in the pockets allow a much greater core diameter, in terms of tool configuration, when compared to regular radially oriented inserts.
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